Asset category
Components & Devices
Remote equipment monitoring with IoT reports the condition, consumption and faults of components and devices such as filters, cable carriers, meters and lights to a central platform. Operators save inspection rounds and replace parts when needed.
Assets in “Components & Devices”
Used in 111 projects
ATM
For ATM monitoring, the key is to detect power outages straight away. An IoT plug between socket and device reports failures independently of the on-site IT, so technicians are dispatched with purpose rather than on suspicion.
Axle counter
Battery storage
Commercial battery storage in industry and the energy sector is monitored and controlled centrally with IoT. Operators shave load peaks, increase self-consumption, market spare capacity and protect storage systems distributed worldwide against attacks.
Belt
Belt cleaner
Bogie
Bolted joint
Charging station
Commercial EV charging relies on load management that distributes the available power across all charging stations at a site and monitors them remotely. Operators avoid overloading the grid connection, integrate photovoltaics and storage, and bill sessions automatically.
Circuit breaker
Industrial circuit breaker monitoring means that the control system reports immediately when a circuit breaker trips due to a short circuit or overload and shows which circuit is affected. Technicians can then resolve many faults remotely instead of on site.
- Control cabinet
- Cutting tool
- Dispensing machine
- Distribution substation
- District heating network
- Drive chain
- Electricity meter
- Emergency call button
- Employee badge
- Energy chain
- Energy chain cable
- Extruder screw
- Filter
- Forming tool
- Gas distribution network
- Grinding roller
- Heat meter
- Hose line
- Lifebuoy
- Lighting
- Medical device
- Microscope
- Pest trap
- Piping network
- Power distribution grid
- Power tool
- Radiator
- Refrigerator
- Rolling bearing
- Solar shading system
- Spring
- Steam trap
- Traffic signal system
- Transformer
- Trash rack
- Vending machine
- Water distribution network
- Water meter
- Wear part
Remote equipment monitoring for components and devices
Filters, lighting and cable carriers are the most common subcategories in the solution examples, followed by electricity meters, power tools, charging stations and water meters. On filters, a differential pressure sensor such as the WIKA A2G-500 measures contamination and transmits the values via LoRaWAN to a dashboard, and ifm moneo uses them to calculate the remaining service life. igus monitors cable carriers with i.Sense for tensile and push forces and breakage. Signify lights deliver their status data via MQTT through the EMQX platform, and water meters transmit via NB-IoT. Grid operators such as Regionetz make the load on distribution substations visible in real time and process the data with Apache Kafka and MQTT.
The examples come mainly from energy and environment, mechanical engineering, automotive and technology and telecommunications, as condition monitoring, predictive maintenance, energy monitoring and remote reading. At a coal-fired power plant, the WIKA LoRaWAN solution replaces manual reading of the differential pressure gauges on twelve filter models. ZEISS Microscopy has connected its microscopes in a uniform way with doubleSlash and made field service plannable and data-based. The Bad Pyrmont-Lügde joint wastewater treatment plant monitors its equipment remotely with Aerzen Digital, detects faults early and thereby lowers maintenance costs.
Remote equipment monitoring: frequently asked questions
What are the benefits of remote equipment monitoring?
Remote equipment monitoring replaces inspection rounds and site visits with continuous data and alerts. At the coal-fired power plant using the WIKA solution, the operator used to read every gauge individually; dirty filters increased energy consumption, while filters that still worked were replaced. Today, the dashboard reports when a threshold is exceeded. At the Bad Pyrmont-Lügde treatment plant, the pumping stations are up to 16 kilometres away, and remote monitoring saves these trips.
What are LoRaWAN sensors used for on components and devices?
LoRaWAN sensors are suited to distributed measuring points where there is no cable. WIKA's A2G-500 differential pressure sensor measures filters from 0 to 2,500 Pa and transmits once an hour, and WIKA also planned where to place the gateway. Honeywell installs its Versatilis Signal Scout methane sensor permanently at gas pressure regulating and metering stations. A digital pest control provider monitors its traps via LoRaWAN using Cumulocity.
How does remote maintenance of controllers and devices work?
Remote maintenance works best via a cloud platform that connects devices in a uniform way, rather than via individual routers and servers. For years, Rudolf Hörmann ran a decentralised infrastructure of routers and on-premise servers for remote access to its barn and PV controllers before switching to the IXON platform. ZEISS Microscopy uses the uniform connection of its microscopes to support technicians in the field.
How does OT security protect connected components and devices?
OT security monitors the communication of connected equipment and detects attacks and anomalies before they disrupt operations. Energy supplier MEGA in Monheim relies on Rhebo for this: communication in the control system is monitored continuously and passively, and anomalies are reported with a risk assessment. sonnen uses Rhebo to detect attacks on its distributed battery storage systems. Together with WAGO, SCHOTTEL secures the controls of its ship propulsion systems according to maritime cybersecurity requirements.
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