Asset category
Piece Goods / Bulk Material
Manufacturing inventory management with IoT automatically records the quantities, batches and storage locations of piece goods and bulk material, parts and parcels. Manufacturers and distributors reorder based on actual consumption, avoid booking errors and save manual counts.
Assets in “Piece Goods / Bulk Material”
Used in 70 projects
Adhesive tape
Airbag
In airbag manufacturing, vehicle manufacturers require their supplier to prove for every airbag which vehicle it was installed in and with what torque and angle. An IoT gateway retrieves this data from the controllers and stores it permanently.
Animal feed
Assembled component
Beverage stock in vending machine
IoT makes vending machine restocking plannable: coffee machines report by themselves when supplies such as coffee or milk have not been refilled or a fault has occurred. Operators respond in a targeted way rather than visiting sites on spec.
Blade
Body panel
C-parts
Concrete block
- Container load
- Crop protection products and seed
- Feed material
- Film product
- Finished part
- Fish (aquaculture)
- Food and beverages
- Gear wheel
- Goods in transit
- Honing ring
- Injection-moulded part
- Inventory
- Jewellery
- Manufactured component
- Medical sample
- Nut (food)
- O-ring
- PET preform and bottle
- Parcel
- Pet
- Pharmaceutical batch
- Pipe (manufactured product)
- Plain bearing bushing
- Plasterboard
- Plastic film
- Plastic granulate
- Plastic lid
- Printed circuit board
- Production material
- Raw material batch
- Scrap metal
- Sealing ring
- Solar module
- Solder paste
- Spare part
- Stamped and bent part
- Superalloy component
- Tap
- Temperature-sensitive freight
- Timber
- Tin
- Touch film
- Turbine blade
- Tyre
- Vials and single-use syringes
- Wafer bar
- Workpiece
Manufacturing inventory management for piece goods and bulk material
The most common subcategories are parcels, workpieces, printed circuit boards and raw material batches, plus spare parts, plastic granulate and inventory. At TB International, RFID readers identify incoming parcels automatically and book them into SAP Business One. At Würth Industrie Service, an IoT scale system from HK.DIGITAL records C-parts in Kanban bins, with the data transmitted via NB-IoT. For raw material batches, a central weighing system records every weighing and passes the batch data to Microsoft Dynamics 365 Business Central. SICK locates materials and components to within less than one metre using ultra-wideband, and Nokian Tyres tracks raw materials and tyres with RFID tags from TURCK. Michelin processes inventory data in real time with Apache Kafka from Confluent on Microsoft Azure.
The examples come mainly from retail and wholesale, logistics, automotive, chemicals and metal and electronics, as inventory management and reordering, warehouse stock management, batch traceability and scrap reduction. Würth Industrie Service uses a fully automated scale system from HK.DIGITAL for C-parts, whose procurement otherwise needs much effort and high safety stocks. With an RFID solution from TURCK, ProMart operates mobile, unstaffed self-service stores for spare parts on construction sites. With Innomat-Automation, Epple Druckfarben provides reliable batch data on raw materials and semi-finished products, including for inks with food contact.
Manufacturing inventory management: frequently asked questions
How does manufacturing inventory management with IoT work?
Manufacturing inventory management with IoT records quantities automatically via scales, RFID readers or location tags and writes them directly to the ERP system. Manual warehouse walks with their travel times are no longer needed. Neoception uses this approach to make stock data from Kanban bins available centrally in the ERP system, and at Würth Industrie Service an IoT scale system reports the stock of C-parts via NB-IoT. If stock falls below the defined level, the system can trigger a reorder.
How does e-Kanban work with IoT?
With e-Kanban, the bin itself reports when material needs to be replenished, instead of a card being passed on by hand. Würth Industrie Service uses a fully automated scale system from HK.DIGITAL that records C-parts in Kanban bins and transmits the data via NB-IoT, supplemented by RFID. C-parts account for little purchasing volume but require a lot of effort in procurement and storage.
How does real-time inventory tracking work?
Real-time inventory tracking works when every movement of goods is recorded automatically and booked immediately. At TB International, RFID readers identify incoming parcels and record them in SAP Business One in real time, and storage is booked without scanning. Michelin processes its inventory data with Apache Kafka from Confluent on Microsoft Azure. With RFID from TURCK, ProMart offers unstaffed spare parts stores on construction sites.
How can raw material batch management be digitised?
Raw material batches can be managed digitally when every weighing is automatically linked to its batch and passed to the ERP system. Epple Druckfarben uses a central weighing system from Innomat-Automation that records manual and automated weighings in the same way and connects them to Microsoft Dynamics 365 Business Central. This makes batch information on raw materials and semi-finished products reliably available, for example to trace viscosity.
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