Temperature-sensitive freight
Piece Goods / Bulk Material

Temperature-sensitive freight

For temperature controlled freight, IoT tracks the cargo temperature and the condition of the refrigeration unit in real time. If the cooling fails, the service partner knows immediately and can step in before perishable goods are damaged.

Temperature-sensitive freight at a glance

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Monitoring temperature controlled freight in real time

In the solution example, the many sensors in the refrigeration units supply data on cargo temperature and on the drive train of the cooling system. A telematics controller sends this data to the Cumulocity IoT platform, which raises alarms, manages automatic service intervals with notifications and, when ice forms on the evaporator, starts the defrost cycle automatically based on defined temperature limits. Further vehicle data is now being added, for example from the truck's control unit, tyre pressure and ABS.

The user is an Australian service and integration provider for the refrigerated transport industry and exclusive distributor of a Japanese manufacturer of refrigeration units for trucks and trailers. It has built real-time monitoring into every unit it sells and services. When a refrigeration unit failed shortly before Christmas on a trip from Melbourne to Brisbane, the system alerted the service team, which guided the driver to the depot and saved the load. In another case, a supermarket in Perth wanted to reject a delivery of strawberries because of an alleged temperature deviation. The telematics data proved the temperature had been correct and saved the grower a loss of 180,000 dollars.

Temperature controlled freight: frequently asked questions

What does telematics monitor on a truck's refrigeration unit?

It monitors the temperature of the freight being carried and the drive train of the refrigeration system. Refrigeration units have numerous sensors for this, and some systems also record driving behaviour such as cornering or braking. In the solution example, a telematics controller sends the values to Cumulocity. The service partner can thus detect a failure, diagnose the problem and contact the driver in real time.

Why is transport the critical link in the food cold chain?

Because cooling failures usually happen during transport. Large supermarket chains require full traceability of their products from the field to the shopping trolley. If the cooling fails, the supermarket can reject the delivery, which means losses running into thousands of dollars for growers or shippers. Real-time data from the refrigeration unit makes the temperature history of the entire journey verifiable.

How does temperature monitoring help in a dispute?

It provides proof that the goods were kept at the right temperature throughout. In the solution example, a supermarket in Perth wanted to reject a truckload of strawberries because of a temperature deviation. The driver called customer service, which quickly used the telematics data to prove the temperature had been correct. The supermarket had to accept and pay for the load, saving the grower a loss of 180,000 dollars.

How does reefer telematics prevent failures of refrigeration units on the road?

It combines alarms for faults with plannable maintenance. The Australian service provider in the solution example introduced automatic service intervals with a notification as soon as maintenance is due. If ice forms on the evaporator during loading on hot, humid days, Cumulocity automatically triggers defrosting based on defined temperature limits. The result: failures of refrigeration units were avoided and spoilage of freight was prevented.

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