Track cycle times, utilization, and throughput

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Transparency over production performance and runtimes. By capturing pulse counts, cycle times, utilization, and throughput directly at the machine, production processes become continuously measurable. The resulting data provides a reliable basis for analyzing runtimes, downtimes, and performance deviations of individual assets or production lines.

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Assets where this use case was implemented

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Insulated cooling water hoses on an injection mould with orange IO-Link temperature sensors in the supply and return lines
RAFI GmbH & Co. KG Logo
ifm-Unternehmensgruppe Logo
Guido Zoll, contact personChristoph Schneider, contact person
IO-Link Logo
Condition MonitoringEnergy Monitoring

Monitoring injection mould cooling via IO-Link to cut energy use

Metal and ElectronicsProduction
Oct 22, 2026Read more →
Asset Administration Shell in practice: Bosch Rexroth model factory Ulm with ctrlX Automation, XITASO AAS integration, OPC UA and MQTT for flexible line orchestration
Bosch Rexroth AG Logo
XITASO GmbH Logo
Hans Michael Krause, contact personMichael Knoblich, contact person
OPC UA Logo
MQTT Logo
Condition MonitoringTraceability

Reconfiguring production lines flexibly with the asset administration shell

AutomationAutomotiveProduction
Sep 4, 2026Read more →
Warehouse worker inspecting high-bay racking system with mobile shelving – Dexion & Cumulocity IoT condition monitoring
Dexion GmbH Logo
Cumulocity GmbH Logo
Dr. Florian Probst, contact person
Condition MonitoringCorrective maintenance

Protecting mobile racking from downtime through condition monitoring

Mechanical and Plant EngineeringService and After Sales
Aug 24, 2026Read more →
Industrial compressor with a current transformer on the supply line to capture power draw, connected to the ifm platform moneo
ifm-Unternehmensgruppe Logo
Christoph Schneider, contact person
IO-Link Logo
Energy MonitoringCondition MonitoringCorrective maintenance

Detecting compressor operating states based on current consumption

Metal and ElectronicsProduction
Jun 30, 2026Read more →
Foam cutting system from Albrecht Bäumer, connected via the remote access platform IXON Cloud
Albrecht Bäumer GmbH & Co. KG Logo
IXON Logo
Lukas Neuenhausen, contact personLukas Schattenberg, contact person
OPC UA Logo
MQTT Logo
Docker Logo
Condition MonitoringCorrective maintenanceDigital Documentation

Digital service portal as a white-label solution

Mechanical and Plant EngineeringService and After Sales
Feb 23, 2026Read more →
Blown film extrusion line in a plastics plant whose machine data is captured via the ENLYZE Manufacturing Data Platform
Company logo
ENLYZE GmbH Logo
Henning Wilms, contact personJulius Scheuber, contact person
Grafana Logo
Microsoft Power BI Logo
Quality ManagementCondition Monitoring

Reducing scrap and CO2 in extrusion lines with machine data

Consumer Goods
Feb 5, 2026Read more →
CNC production at Gebr. Becker with several machine tools whose signals go to the MES via FabEagle Connect
Gebr. Becker GmbH Logo
Kontron AIS GmbH Logo
Frank Tannhäuser, contact personRobin Schubert, contact person
OPC UA Logo
Modbus Logo
Condition Monitoring

Interface connection for CNC machines in live operation

Mechanical and Plant EngineeringProduction
Feb 3, 2026Read more →
Packaging line for beverage and food cartons, power and process data captured via the HUB-EN200 from in.hub
Company logo
in.hub GmbH Logo
Christian Groß, contact person
Condition MonitoringCorrective maintenanceEnergy Monitoring

OEE transparency in packaging production – 15% fewer downtimes

Consumer GoodsProduction
Jan 27, 2026Read more →
Heterogeneous machine fleet in production, connected in a standardized way via the edge layer with FabEagle Connect from Kontron AIS
Company logo
Kontron AIS GmbH Logo
Frank Tannhäuser, contact personRobin Schubert, contact person
MQTT Logo
OPC UA Logo
Docker Logo
Condition MonitoringDigital Documentation

Standardised machine connectivity and secure integration via Edge Layer

Mechanical and Plant EngineeringMetal and ElectronicsProduction
Jan 13, 2026Read more →

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