Order picking robot
Conveying and Handling Technology

Order picking robot

A warehouse picking robot grips parcels, bags and boxes it has never seen before. Cameras and software recognise each object and calculate a suitable gripping position, so the robot can pick, pack and load or unload lorries reliably.

Order picking robot at a glance

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Warehouse picking robot with machine vision

In the solution example, an IDS uEye CP camera first captures the goods as a 2D image. An algorithm assigns the objects to classes such as box, bag, envelope, tube or cylinder, even when they vary widely in shape, size, colour and material. An Ensenso camera also creates a 3D point cloud containing all spatial coordinates. The software combines both images, analyses the surfaces and proposes the best gripping position to the robot. With six degrees of freedom, it performs more than 100 grasp poses per second.

The example comes from logistics, and the use case is object recognition in the material flow. Software company Fizyr developed a modular plug-and-play software that integrators can build into their own picking cell with a free choice of hardware. The starting conditions are tough: a lorry's load space is often dark, parcels overlap and are tightly stacked, glossy packaging reflects light and bags are transparent. The software also performs a quality check, so no damaged parcels end up on the sorter. According to the source, workplace safety improves and the low error rate lowers logistics costs. The user decides how far to automate, from individual tasks to fully unloading lorries.

Warehouse picking robots: frequently asked questions

What are the benefits of an order picking robot?

An order picking robot takes over repetitive gripping tasks and also works where light and visibility are poor. In the Fizyr and IDS example, workplace safety improves and the low error rate reduces logistics costs. Because the software detects damaged parcels, they do not end up on the sorter. Users decide for themselves whether to hand over individual tasks or automate entire processes such as unloading lorries.

How does robotic picking handle unknown objects?

The robot combines a 2D image with a 3D point cloud and lets software classify the objects. In the solution example, a uEye CP camera supplies the 2D image and an Ensenso camera the spatial coordinates. Fizyr's algorithm recognises boxes, bags, envelopes, tubes or cylinders it has not seen before, analyses their surfaces and proposes the best gripping position.

Can a robot unload lorries automatically?

Yes, with precise image processing an order picking robot can load and unload cargo areas. The load space is the hard part, because light is often poor and parcels overlap, are tightly stacked, glossy or transparent. Fizyr's software analyses images from IDS cameras for this and calculates the gripping position. A wide camera field of view and high camera speed give the robot short reaction times.

Can the same robot handle robotic depalletising?

Yes, in the solution example depalletising is one of its tasks alongside picking, palletising and handling a wide range of parcels. This works because the software recalculates every gripping position from camera images instead of moving to fixed positions. The robot needs many degrees of freedom for this, six in the example, and performs dozens of grasp positions per second. Integrators choose the hardware for their cell freely.

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