Industrial truck
Conveying and Handling Technology

Industrial truck

Industrial truck localisation by radio shows where materials, load carriers and vehicles are. Search times fall, empty runs become rarer, and bookings happen automatically as soon as a vehicle reaches a defined zone.

Industrial truck at a glance

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Verified projects featuring Industrial truck

Industrial truck localisation: follow material flow in real time

The SICK solution examples use ultra-wideband: tags on vehicles and objects send signals to antennas in the hall, and a central localisation platform calculates their position. The LOCU system operates in the 3.1 to 10.6 GHz frequency band with a range of around 20 to 50 metres, locates to within less than one metre and updates up to 1,000 times per second. With geofencing, virtual zones trigger notifications or ERP postings. The Asset Analytics software shows movement profiles as well as transport and idle times, with connections to ERP, MES or the SAP Logistics Business Network.

The examples come from mechanical engineering as well as transport and logistics. With SmaRTLog, SICK tracks material between warehouse and production sites, even after it has left the fixed assembly line or conveyor on an industrial truck. Lead time fell by 20 percent, search time for missing materials dropped from 45 to 15 minutes, and overall equipment effectiveness rose by ten to 20 percent. In podcast episode #138, Marcel Scheidig of C. Jentner explains how the company tracks workpiece carriers and industrial trucks in electroplating; episode #73 with Roland Avar of SICK adds further business cases.

Podcast episodes featuring Industrial truck

Industrial truck localisation: frequently asked questions

Which material handling vehicles can be tracked by radio?

Any vehicle or means of transport fitted with a UWB tag. SICK recommends direct localisation with a dedicated tag especially for large, high-value assets such as means of transport or pallets. With LOCU, industrial trucks, transport aids and goods are located to within less than one metre. At C. Jentner, the Tag-LOC system tracks workpiece carriers and industrial trucks in electroplating, an environment where RFID reaches its limits.

How does industrial truck monitoring trigger bookings automatically?

Through virtual zones: as soon as a vehicle or object enters or leaves a zone, a follow-up process starts automatically. These can be notifications, work processes or ERP postings. At SICK, the system sends events to the SAP Logistics Business Network when trolleys pass through defined warehouse zones. When a trolley is loaded onto a truck or arrives at the production site, the system automatically books the goods issue and goods receipt.

How does locating industrial trucks reduce empty runs and search times?

By locating industrial trucks and material by radio, even after they have left fixed conveying equipment. According to SICK, precise localisation shortens waiting times, reduces empty runs and optimises transport routes. Without localisation, goods disappear from view on their way through halls and aisles, and SICK staff had to check on site. Today, vehicles and transport aids carry UWB tags, and antennas in the hall receive their signals.

How much does locating industrial trucks shorten lead times?

At SICK, overall lead time fell by 20 percent after SmaRTLog was introduced. Search time for missing materials dropped from 45 to 15 minutes, a reduction of 66 percent. Manual bookings and scans are no longer needed, the data appears on dashboards and audits become simpler. Overall equipment effectiveness rose by ten to 20 percent because defective materials are easy to find and do not reach the next production step.

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