Service water
Fluids & Gases

Service water

For legionella compliance, IoT monitoring ensures that service water in commercial operations stays hot enough at all times to kill legionella. In production, sensors also record how much water machines and processes consume.

Service water at a glance

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Users in these projects

  • ifm-Unternehmensgruppe
  • Kögelhof

Verified projects featuring Service water

Legionella compliance: keep service water hot, measure water use

In the ifm solution examples, TT1250 temperature rod sensors sit in the shut-off valves of the pipe. At the feed point, TP2005 temperature plugs convert the signals and an AL1350 IO-Link master passes them on to the moneo edgeGateway AE2100. At the other end, an AL2384 IO-Link temperature module takes up to four sensors, and the io-key wireless IoT gateway sends the values via cellular network to the moneo cloud. Dashboards, analyses and limit values are set up there, with a transmission cycle of 60 seconds. In manufacturing, flow sensors record water consumption to the second. Via MQTT or OPC UA, the data reaches AWS, Azure or SAP, where an alarm can create a maintenance order in SAP PM.

The examples come from energy and environment, agriculture, and metal and electronics. Hermann Müller, operator of the Kögelhof biogas plant, supplies heat to the school in Mochenwangen via a 1.5-kilometre pipe. The service water is heated to at least 60 degrees Celsius. If the incoming temperature, the difference between flow and return, or the return temperature of the service water drops too far, he is alerted automatically. In production, ifm uses moneo to replace manual water meter readings and to reveal consumption outside operating hours.

Legionella compliance: frequently asked questions

How do operators of commercial buildings monitor legionella via water temperature?

Legionella monitoring continuously checks whether the service water maintains the required temperature. In the Kögelhof biogas plant example, the service water is heated to at least 60 degrees Celsius to prevent legionella from multiplying. Sensors measure the flow and return temperatures at the feed point and in the school building. If a value drops, the operator is alerted automatically.

How can operators automate legionella temperature monitoring?

Temperature sensors at several measuring points continuously report their values to an IoT platform, which raises an alarm automatically if temperatures fall too low. In Mochenwangen, the ifm io-key sends the values from the school via cellular network to the moneo cloud, even without existing network infrastructure. Limit values for flow, return and their difference are stored there. A control display also shows the values on site.

Why does the operator of a biogas district heating network monitor the return temperature?

The return temperature shows whether enough heat still arrives at the end of the pipe and whether the service water stays hygienic. In Mochenwangen, sensors in the school record the inlet and outlet temperatures at the plate heat exchanger. If the incoming heat, the difference between flow and return, or the return temperature of the service water falls too far, operator Hermann Müller is alerted automatically. This prevents temperature fluctuations in the classrooms.

What are the benefits of monitoring industrial service water?

Monitoring service water safeguards hygiene and supply and shows where water is being used. In the district heating network in Mochenwangen, the water in the school building stays safe and hygienic because temperature drops are reported immediately. In manufacturing, ifm makes consumption of water, electricity and compressed air visible at a glance. Recording the data automatically saves walking time and reveals where individual machines need attention.

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