Beer
Fluids & Gases

Beer

In a commercial brewery, IoT sensors measure the density, temperature and material properties of the beer directly in production. Breweries see values such as sugar and alcohol in real time instead of drawing samples and waiting for the lab.

Beer at a glance

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Commercial brewery: measure beer quality instead of drawing samples

The Endress+Hauser Fermentation Monitor QWX43 is a multisensor system for temperature, density, viscosity and speed of sound. It sits in the lower third of the tank above the cone; its IP66/67 housing contains the power supply and a web server that connects to the brewery's Wi-Fi. The readings go to the Netilion cloud platform, which displays them on a PC or smartphone, sends notifications when thresholds are reached and offers an API for custom applications. SONEM uses ultrasonic sensors to measure, without contact, how the signal propagates through the medium. An AI algorithm evaluates the data, and a MOXA gateway plus the AIT Smart Edge toolkit based on Azure IoT Edge bring it into the cloud.

The examples come from consumer goods and chemicals, with use cases such as temperature measurement and the structured availability of documents. With Endress+Hauser, accurate and repeatable measurements replace hydrometer readings and lab analysis; values are updated every minute and batches are saved automatically. SONEM tested its solution with a medium-sized German brewery, together with Microsoft, AIT and MOXA. The contactless method suits the hygienically sensitive brewing process and reveals potential for optimisation.

Commercial brewery: frequently asked questions

What does inline density measurement deliver in a brewery?

Inline measurement supplies readings such as temperature, density, viscosity and speed of sound, from which sugar, alcohol and the course of fermentation can be derived. The Endress+Hauser Fermentation Monitor QWX43 measures these values directly in the tank and updates them every minute. SONEM ultrasonic sensors also record how the signal propagates through the medium and compare it with a reference measurement. The result is a continuous picture of the process instead of individual spot checks.

How can brewery quality assurance be automated?

A multisensor system installed permanently in the tank measures the values from which sugar and alcohol can be determined, without anyone having to draw a sample. Previously, a sample was taken around once a day, carried to the lab and the result entered into a list by hand. This took time and carried a small risk of contaminating the tank. With IoT, the values can be called up at any time on any internet-enabled device.

What does brewery automation bring to beer quality?

IoT makes beer quality measurable throughout production instead of checking it only through individual samples. At SONEM, ultrasonic sensors compare the properties of the medium with a reference measurement, without contact and in real time. A machine learning model is continuously trained further with the data on a cloud platform. Endress+Hauser cites consistent beer quality and optimised use of raw materials as benefits of its Fermentation Monitor.

Which platforms do breweries use for monitoring process data?

Readings usually flow into a cloud platform that displays them in dashboards and raises alerts at limit values. Endress+Hauser uses its IIoT ecosystem Netilion, which also creates batches and readings automatically and allows custom applications via an API. SONEM relies on Microsoft Azure: data is pre-processed at the edge, analysed in the cloud and visualised for end customers in IoT Central.

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